Analisis Value Stream Mapping (VSM) untuk Mengeliminasi Pemborosan pada Produksi Plywood


  • Muhamad Soleh Sekolah Tinggi Teknik Wiworotomo Purwokerto
  • Aditya Kurniawan Sekolah Tinggi Teknik Wiworotomo Purwokerto
  • Warso Warso Sekolah Tinggi Teknik Wiworotomo Purwokerto
  • Haris Khamdani Sekolah Tinggi Teknik Wiworotomo Purwokerto



PPL II, Spatial Pattern, Learning Strategy, NNA


This research aims to improve the identification of issues in plywood production at CV. Karya Purabaya. The inefficient production process leads to production times not meeting the standards, causing the company to often fail to fulfill orders on time. To implement improvements, the company needs to examine the production system comprehensively to pinpoint the issues in the production process. Value Stream Mapping (VSM) analysis, which is one of the Lean Manufacturing methods, is used to identify wasteful practices in the plywood production system. In identifying wasteful practices, Value Stream Analysis Tools (VALSAT) is utilized to identify connections and relationships between different wasteful practices. Waste Assessment Questionnaire (WAQ) is used to identify the most dominant waste, and Fishbone Diagram is employed to determine the root causes of the waste. Based on the results from the WAQ calculations, it was found that the most dominant waste is Overproduction with a percentage of 22.43%, followed by Inventory with a percentage of 20.40%. Furthermore, the WRM calculations reveal that inappropriate processing has a high percentage of 20.3%, and the value to Inventory has the highest percentage of 21.0%. The proposed improvements to minimize the most dominant waste at CV. Karya Purabaya include balancing the production process flow by implementing line balancing with an efficiency rate of 73,85%, conducting regular machine maintenance, making accurate planning and forecasting, and reducing defect.


Dohale, V., Ambilkar, P., Gunasekaran, A., & Verma, P. Supply Chain Risk Mitigation Strategies During Covid-19: Exploratory Cases Of “Make-To-Order” Handloom Saree Apparel Industries. International Journal Of Physical Distribution & Logistics Management, 2022, 52.2: 109-129.

Sari, Rizqi Novita, Et Al. Identifikasi Dan Minimasi Waste Dengan Penerapan Lean Manufacturing Pada Proses Produksi Di Pt. X. Waluyo Jatmiko Proceeding, 2022, 15.1: 83-88.

Sundar, R.; Balaji, A. N.; Kumar, Rm Satheesh. A Review On Lean Manufacturing Implementation Techniques. Procedia Engineering, 2014, 97: 1875-1885.

Yanti, Misda, Et Al. Production Line Improvement Analysis With Lean Manufacturing Approach To Reduce Waste At Cv. Tmj Uses Value Stream Mapping (Vsm) And Root Cause Analysis (Rca) Methods. In: Proceedings The 3rd South American International Industrial Engineering And Operations Management Conference. 2022.

Dinesh, S. N., Et Al. Improving The Productivity In Carton Manufacturing Industry Using Value Stream Mapping (Vsm). Materials Today: Proceedings, 2022, 66: 1221-1227.

Shabeen, Sirajudeen Rahima; Krishnan, K. Aravind. Application Of Lean Manufacturing Using Value Stream Mapping (Vsm) In Precast Component Manufacturing: A Case Study. Materials Today: Proceedings, 2022, 65: 1105-1111.

Klimecka-Tatar, Dorota. Analysis And Improvement Of Business Processes Management-Based On Value Stream Mapping (Vsm) In Manufacturing Companies. Polish Journal Of Management Studies, 2021, 23.2.

Kundgol, Suman; Petkar, Praveenkumar; Gaitonde, V. N. Implementation Of Value Stream Mapping (Vsm) Upgrading Process And Productivity In Aerospace Manufacturing Industry. Materials Today: Proceedings, 2021, 46: 4640-4646.

Mudgal, Devanshu; Pagone, Emanuele; Salonitis, Konstantinos. Approach To Value Stream Mapping For Make-To-Order Manufacturing. Procedia Cirp, 2020, 93: 826-831.

Schoeman, Yolandi; Oberholster, Paul; Somerset, Vernon. Value Stream Mapping As A Supporting Management Tool To Identify The Flow Of Industrial Waste: A Case Study. Sustainability, 2020, 13.1: 91.

Ilie, Gheorghe; Ciocoiu, Carmen Nadia. Application Of Fishbone Diagram To Determine The Risk Of An Event With Multiple Causes. Management Research And Practice, 2010, 2.1: 1-20.

Pramiyati, Titin; Jayanta, Jayanta; Yulnelly, Yulnelly. Peran Data Primer Pada Pembentukan Skema Konseptual Yang Faktual (Studi Kasus: Skema Konseptual Basisdata Simbumil). Simetris: Jurnal Teknik Mesin, Elektro Dan Ilmu Komputer, 2017, 8.2: 679-686.

Komariah, Imas. Penerapan Lean Manufacturing Untuk Mengidentifikasi Pemborosan (Waste) Pada Produksi Wajan Menggunakan Value Stream Mapping (Vsm) Pada Perusahaan Primajaya Alumunium Industri Di Ciamis. Jurnal Media Teknologi, 2022, 8.2: 109-118.




How to Cite

Soleh, M., Kurniawan, A., Warso, W., & Khamdani, H. (2023). Analisis Value Stream Mapping (VSM) untuk Mengeliminasi Pemborosan pada Produksi Plywood. Proceedings Series on Physical & Formal Sciences, 6, 73–82.